
I. Introduction to the main functions and uses of the machine tool:
The TH-M50100CNC CNC shaping surface grinder is designed to meet the needs for efficient and reliable surface grinding of workpieces. It features linked control of the worktable in/out (Y-axis) and the grinding head up/down (Z-axis), and automatic wheel dressing and compensation functions to meet the consistency and precision requirements of batch part processing; the design fully considers the surface grinding process requirements of the parts. The machine tool's unique human-machine dialogue operating interface allows personnel without CNC programming capabilities to quickly master the machine tool's operating methods. The machine tool design fully considers the thermal deformation factors generated by long-term operation and fully considers the machine tool's waterproof and dustproof requirements, maximizing the machine tool's production efficiency and processing quality. The basic configuration of the machine tool allows customers to achieve surface grinding, automatic wheel dressing, and compensation functions. The machine tool also has the extended function of developing special processing program modules according to the customer's actual process needs.
Easy operation of the machine tool: Surface grinding and automatic wheel dressing functions are made into graphical interfaces. Users only need to input a few simple processing parameters and adjust the tool before processing. Complex CNC programming is no longer required, allowing personnel without CNC programming capabilities to operate this machine tool, greatly saving labor costs.
Batch parts processing can be completed with one tool setting. Rough grinding, fine grinding, and polishing can be freely set. Automatic compensation for wheel wear eliminates the need for repeated tool setting, greatly saving processing time, improving processing efficiency, and ensuring processing quality.
The worktable left and right (X-axis) uses a precision linear guide with hydraulic drive, ensuring working speed while minimizing friction and reducing thermal deformation; the worktable in/out (Y-axis) and grinding head up/down (Z-axis) both use a ball screw and linear guide transmission, allowing for two-axis linked control to achieve fully automated processing, improving workpiece processing quality, and ensuring workpiece consistency.
II. Main Technical Parameters:
Item | Unit | Specification | Remarks | |
Worktable size (L×W) | mm | 500×1000 | ||
Worktable longitudinal travel | mm | 1080 | ||
Worktable transverse travel | mm | 540 | ||
Maximum distance from worktable surface to spindle center | mm | 630 | ||
Maximum worktable load capacity (including electromagnetic chuck) | kg | 700 | ||
Worktable T-slot | mm×N | 18×3 | ||
Worktable speed | m/min | 2~30 | ||
Electronic handwheel transverse feed | 1 grid | mm | 0.001;0.01;0.1 | |
1 circle | 0.1;1;10 | |||
Transverse rapid traverse | mm/min | 1000 | ||
Grinding wheel size | mm | 355x127 x40 | ||
Spindle speed | 50Hz | rpm | 1440 | |
60Hz | rpm | 3480 | ||
Electronic handwheel up/down feed | 1 grid | mm | 0.001;0.01;0.1 | |
1 circle | 0.1;1;10 | |||
Spindle motor | KW | 7.5 | ||
Hydraulic motor | KW | 2.2 | ||
Up/down servo motor | KW | 2 | ||
In/out servo motor | KW | 2 | ||
Cooling motor | W | 40 | ||
Workpiece flatness | mm | 0.005 | ||
Workpiece surface roughness | um | Ra0.63 | ||
Repeat positioning accuracy | mm | ≤0.003 | ||
Positioning accuracy | mm | ≤0.005 | ||
Machine tool overall dimensions (L*W*H) | cm | 287*222*205* | ||
Machine tool packaging dimensions (L*W*H) | cm | 295*222*215 | ||
Net weight/Gross weight | kg | 4000/4500 | ||
Remarks | Electromagnetic chuck specifications are 500x1000mm |
III. Introduction to the overall structure of the machine tool:
The main components of the machine tool, such as the bed, column, saddle, worktable, and spindle housing, are made of high-quality, high-strength cast iron using precision casting and are fully annealed. The structural strength is fully considered, and the column uses optimized rib arrangement. The manufacturability of the part structure during casting, processing, and assembly is considered.
IV. Introduction to the spindle system:
The spindle uses an original Taiwan-made grinder spindle. Radial runout is less than 0.002mm, and axial runout is less than 0.003mm. The connection hole between the spindle housing and the spindle is precision-machined to ensure that the concentricity with the spindle motor does not exceed 0.02mm, so that the rigidity and stability of the spindle can meet the requirements.
V. Introduction to the transmission system:
Both the Y and Z axes use C3-grade ball screws, and the nuts are specially designed with pre-load to eliminate backlash. The servo motor is directly connected to the ball screw to eliminate transmission errors.
VI. Introduction to the guideway:
All three axes (X, Y, Z) use high-precision linear guides with pre-load to achieve precise positioning accuracy and repeat positioning accuracy.
Linear guides have high precision, smooth operation, long service life, and convenient maintenance and replacement.
VII. Introduction to the hydraulic and control system :
The hydraulic system uses high-quality components from Taiwan and has undergone thorough calculations and experiments to meet the requirements for stable system operation and positioning during automatic wheel dressing. The electromagnetic directional change operates in balance without impact. The hydraulic system is program-controlled and can perform corresponding actions according to the grinding process requirements.
VIII. Introduction to the CNC System:
The CNC system uses Taiwan's Newall HC8E-K, with an 8-inch color touchscreen for display and parameter settings, and includes a second panel for simple and convenient operation. Graphical input of machining parameters makes operation simple and convenient, eliminating the need for professional CNC programmers. It meets various grinding process requirements. The system has good expandability to meet the needs of different customers.
IX. Introduction to the Lubrication System:
The lubrication system uses timed and quantitative automatic oil supply to ensure that each lubrication point is fully lubricated.
X. Introduction to Machine Tool Protection:
The machine tool incorporates waterproof and dustproof design for precision components such as screws and guide rails, and the workpiece grinding area uses a fully sealed design.

TH-M50100CNC
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